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真空刮板薄膜濃縮設備Vacuum Scraper Film Concentration Equipment
刮板式薄膜蒸發儀適用范圍Scope Of Application:
刮板式薄膜蒸發器是利用高速旋轉將液體強制分布成均勻薄膜而進行蒸發或蒸餾的一種高效蒸發、蒸餾設備,也可進行脫臭、脫泡反應及加熱、冷卻等單元操作,可廣泛使用于中、西制藥、食品、輕工、石油、化工、環保等行業。
Scraper film evaporator is a high-efficiency evaporation and distillation equipment that uses high-speed rotation to forcibly distribute liquid into uniform film for evaporation or distillation. It can also carry out unit operations such as deodorization, defoaming reaction, heating and cooling. It can be widely used in Chinese and Western pharmaceutical, food, light industry, petroleum, chemical industry, environmental protection and other industries.
刮板式薄膜蒸發儀主要特點Main Features:
本設備采用離心式滑動溝槽轉子,是目前國外新結構蒸發器,在流量很小的情況下也能形成薄膜,在筒體蒸發段內壁表面附著處理液中的淤積物可被活動刮板迅速移去,和固定間隙的刮板蒸發器相比,蒸發量可提高40%-69%,它具有下列性能與特點:
l 傳熱系數值高,蒸發能力大,蒸發強度可達到200kg/m2hr,熱效率高。
l 物料加熱時間短,約5秒至10秒之間,且在真空條件下工作對熱敏性物料更為有利,保持各種成分不產生任何分解,保證產品質量。
l 適應粘度變化范圍廣,高低粘度物均可以處理,物料粘度可高達10萬厘泊(CP)。
l 改變刮板溝槽旋轉方向,可以調節物料在蒸發器的打理時間。
l 蒸發段筒內壁經過精密鏜削并拋光處理,表面不易產生結焦、結垢。
l 操作方便,產品指標調節容易,在密閉條件下,可以自控進行連續性生產。
l 設備占地面積小,結構簡單,維修方便,清洗容易。
The equipment adopts centrifugal sliding groove rotor, which is the latest evaporator in foreign countries. It can also form a film when the flow is very small. The sediment in the treatment liquid attached to the inner wall surface of the barrel evaporation section can be quickly removed by the movable scraper. Compared with the scraper evaporator with fixed gap, the evaporation capacity can be increased by 40% - 69%. It has the following properties and characteristics:
l The value of heat transfer coefficient is high, the evaporation capacity is large, the evaporation intensity can reach 200kg / m2hr, and the thermal efficiency is high.
l The heating time of materials is short, about 5 seconds to 10 seconds, and working under vacuum conditions is more favorable for heat sensitive materials, so as to keep various components from any decomposition and ensure product quality.
l It is suitable for a wide range of viscosity changes. Both high and low viscosity materials can be processed, and the material viscosity can be as high as 100000 centipoise (CP).
l Changing the rotation direction of the scraper groove can adjust the handling time of the material in the evaporator.
l The inner wall of the evaporation section cylinder is precisely bored and polished, and the surface is not easy to coke and scale.
l It is easy to operate and adjust product indexes. Under closed conditions, it can carry out continuous production automatically.
l The equipment has the advantages of small floor area, simple structure, convenient maintenance and easy cleaning.
應用領域Application Area:
在熱交換工程中,刮板式薄膜蒸發器得到廣泛的應用。尤其對熱敏性物料(時間短暫)的熱交換,刮板薄膜蒸發器有利于熱交換的進行,并通過不同的刮膜器設計,能進行復雜產品的蒸餾。
刮板蒸發器已在下述領域用于蒸發濃縮、脫溶、汽提、反應、脫氣、除臭(氣)味等為目的,取得了良好效果;
In heat exchange engineering, scraper film evaporator is widely used. Especially for the heat exchange of heat sensitive materials (short time), the scraper film evaporator is conducive to the heat exchange, and can distill complex products through different scraper designs.
The scraper evaporator has been used in the following fields for the purposes of evaporation and concentration, desolvation, stripping, reaction, degassing and deodorization (gas) taste, and has achieved good results;
中、西藥:抗生素,糖液,黃芪等中草藥;
輕工食品:果汁,果醬,肉汁,色素,香精,香料,酶制劑、乳酸、木糖、淀粉糖,山梨酸鉀;
油脂日化:卵磷酯,VE,油酸,甘油,脂肪酸,廢潤滑油,烷基多糖苷,醇醚硫酸鹽等;
合成樹脂:聚酰胺樹脂,環氧樹脂;
農藥生物:乙草胺、丙草胺、除草劑,殺蟲劑、除螨劑等;
廢 水:無機鹽廢水等;
Chinese and Western medicine: antibiotics, sugar liquid, Astragalus and other Chinese herbal medicines;
Light industrial food: fruit juice, jam, gravy, pigments, flavors, spices, enzymes, lactic acid, xylose, starch sugar, potassium sorbate;
Oil daily chemical: egg phosphorus ester, VE, cod liver oil, oleic acid, glycerol, fatty acid, waste lubricating oil, alkyl polyglycoside, alcohol ether sulfate, etc;
Synthetic resin: polyamide resin, epoxy resin;
Pesticide organisms: acetochlor, alachlor, herbicide, insecticide, acaricide, etc;
Wastewater: inorganic salt wastewater, etc;
型號Model | MTFE80 | MTFE100 | MTFE150 | MTFE200 | MTFE250 | MTFE300 | MTFE01 | MTFE02 |
換熱面積 Heat Exchange Area | 0.1㎡ | 0.15㎡ | 0.25㎡ | 0.35㎡ | 0.5㎡ | 0.8㎡ | 1㎡ | 2㎡ |
加熱方式 Heating Mode
| 1. 夾套導熱油傳熱Jacket Heat Transfer Oil 2. 電加熱Electrical Heating | |||||||
真空度 Vacuum Degree | ≤1Pa | |||||||
蒸發量 Evaporation | 5Kg/h | 10Kg/h | 10Kg/h | 20Kg/h | 40Kg/h | 60Kg/h | 80Kg/h | 160Kg/h |
電機功率 Motor Power | 550W | 550W | 550W | 550W | 550W | 750W | 1500W | 3000W |
轉速 Speed | 550rpm | 550rpm | 550rpm | 550rpm | 550rpm | 280rpm | 280rpm | 280rpm |
設備高度mm Equipment Height | 1900 | 1900 | 2000 | 2150 | 2300 | 2400 | 2600 | 4850 |
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